As a modeller, especially half a world away from the trains I model, what I find hardest to visualise is how freight car loading and unloading affects the design of a facility. One industry in particular has confounded me for some time: lumber.
Site 1: Kuiken Brothers Lumber Delivery by Rail
When I worked in Austin, TX back in the early late 1990s through late 2000 I was very close to the Vinson (Bergstrom) Lead. A couple of mile long industrial track operated by the SP, and then the UP after the Merger our of New Braunfels yard. There was a large lumber dealer on the lead taking multiple centerbeam cars, but no boxcars that I ever saw in my time there.
Thankfully, Kuiken Brothers Lumber posted a video on YouTube back in 2011 showing exactly how the Morristown & Erie’s number 18 delivered the two cars into the facility before setting out the centerbeam and boxcar. Then they go on to show you how the boxcar is unloaded.
Take note of the appliances used to unload the cargo and the work done to unload by the work crew. Skidding the load around with the forks answered my question of how they made enough space to get into the car.
Small layouts are my true love. That’s not to say that I wouldn’t love to have a huge O scale layout filling the basement of a huge house. Realistically however, the small layout is the most likely layout that I can build and operate within the scope of income and time available. And as many others have pointed out over the years it is also a canvas within which you can detail to your heart’s content.
Site 1: Bart van Doorn’s 33rd St Layout
This beautiful O scale layout shows what can be achieved in a relatively small area in what I consider the premier scale. Pop on over to Bart’s channel and take a look around at his videos of the layout.
Shortliner Jack is one of my heroes when it comes to building a layout. He is a serial small layout builder designing some notable layouts among them Box St Yard.
Recently I found a 2013 set of posts about his HO scale version of 33rd Street that makes some interesting reading. Even though the layout did not get finished it does show what you can manage in a relatively small space.
Yesterday was all about passenger service; today is all about freight. Chris Gilbert pointed this video out, on his YouTube page. However the producer is ChicagoJoe28. But enough words let’s get to the video.
Site 1: Mike switches Batory Foods Chicago Terminal railroad
Video 1: Batory Food Switching on the Chicago Terminal
A little history
Located at 2234 W 43rd St, Chicago, IL 60609, Batory Foods began trading in 1979 when Abel Friedman opened Chicago Sweeteners. As a single source supplier of basic food ingredients such as sugar, flour, salt, starch, milk, oats, honey and corn syrup. Chicago Sweeteners expanded its product offering over time, as food manufacturers sought to develop healthier products.
With success in the greater Chicago market, the Company brought its broad line model to food manufacturing centres around the country. Some of the growth came with the original business; some by way of acquisition with:
Sugar Incentives bought in 1995,
Ingredients International in 2006,
Quality Ingredients in 2008,
LSI in 2009,
Industrial Ingredients in 2009,
Massey Fair in 2011, and
Mac Source in 2011.
Recently, the various names were consolidates into the single name: Batory Foods.
The layout idea
The site’s switched as an Inglenook. The two on-site spurs lead to undercover augers (I’m assuming here of course) for unloading powdered or granulated product.
The storage track goes to other industries further down the track, but does not show recent use from my quick look. The loco has to push the cars into the site so you have a simple, prototypical Inglenook that won’t take up too much space. It is small enough that you could model any date from 1979 on in HO, S or O scale.
SCORE! What are your thoughts?
Thanks to Chris Gilbert for the vision, and to ChicagoJoe28 for filming it.
This is the small layouts section of the old HunterValleyLines.com/gallery website that is now offline as mentioned in my post yesterday. There are over 30 layout designs in this section.
This is the most interesting and fastest growing section of the website. The Ideas and scribbles section is the storehouse of all of the doodling and noodling that I’ve done over the years. There are narrow gauge loco designs, industry designs, layout ideas and designs but all are drawings only.
On June 02, 2015 I made mention in a post of a grain silo operation close to the CBD in Melbourne, Victoria that allows for interesting operation, and would keep a model railroader busy and interested for the length of a short operating session (around a half an hour).
Image 1: G529 stabled in the dead-end siding at Kensington. The grain hoppers and the switch engine are down by the flour mill (courtesy of wongm’s rail gallery – LINK)
A little background
For those of you not in Australia let me give you a little background on the site from image 1 above. The photo above is from the grade (level) crossing at Kensington station. The station buildings are directly behind the photographer. G529 is sitting at the north end of the site on a dead-end siding used for second units or for red-carded (bad-ordered) cars.
The two lines under wire are the UP (left-hand line to Melbourne) and the DOWN (right-hand line from Melbourne) lines to the outer suburban terminus of Craigieburn, a fast growing suburb 26 Km to Melbourne’s north. Grain trains come north from Tottenham Yard and back into the sidings. When they leave they have to do a long looping route north, then west before returning to the yard once more. A fair bit of this is on the suburban Craigieburn passenger line. This situation occurred because of changes to rail lines for the Regional Rail Link that has taken freight lines out of service.
The single slip allows access into the site from the DOWN line. On the mill site there are two spurs with the left road running over the under track unloading auger; the right is a passing siding. The switching problem on this site is that the turnout at the end of the two roads only has enough room for two grain cars, and one locomotive at a time.
Image 2: An overview of the site (courtesy of Bing – LINK)
Operation
Generally the train has two locomotives. While a single locomotive can handle the work, and would be easier on the crews when switching, the extra power helps clear the path for the passenger services on the Craigieburn line. Melbourne’s rail network is greatly used by the it’s citizens and the infrastructure is congested requiring new signalling to allow greater train density. Anything that holds up one train has knock-on effects that can and do regularly impact on the rest of the network. So any freight movements using passenger routes tend to be over-powered.
Image 3: A track diagram showing the grain siding and signalling at Kensington (courtesy VicSIG)
1. Arrival
The shift begins with the loaded grain train arriving early on the north-bound suburban tracks. The train pulls into Kensington stations up platform road, before informing train control that they are ready to reverse into the facility. Train control (under CTC) unlocks the shunt signal 7, switch 8 and switch 9 to allow the movement and the train reverses into the site, putting the grain cars onto the ‘left-hand’ unloading road. On completion of the move the crew contacts train control once more and the switches and signals returned to normal.
2. Set up
The crew has to unload one of the locomotives. Without the room to run the power around at the switching end on the unloading road one loco is usually parked on the ‘B’ siding at the north end of the site. Image 2 below shows the problem on-site with the short headshunt (switching lead).
Image 4: The switching problem – the short headshunt (courtesy of wongm’s rail gallery – LINK)
3. Switching / Shunting
Prior to unloading beginning the mill staff remove the metal grate covers to allow grain to begin unloading into the under-track auger. With only one loco for shunting (switching) the operation is fairly straight-forward:
The first two cars unload at the under-track auger
When unloaded the train pulls forward to two car lengths to begin the unloading process again and handbrakes are applied
The loco cuts off the two empty cars, pulls them to the headshunt, before pushing back onto the passing siding
Handbrakes are applied on the two empty cars before the loco cuts off and moves back to the headshunt
The loco reverses onto the loaded cars, and the cycle repeats until all the cars are empty.
With all the cars emptied the mill workers cover the auger pit with the metal covers. The loco eases off the unloaded cars, runs into the headshunt, and backs through the unloading road back to siding B. Here it picks up the previously stabled locomotive and once MU’d they back onto the empty cars; with the air pumped and they wait for train control to authorise their return to the running lines.
Modelling
Operation of this layout design element offers a lot of opportunity. Whether a small train or a large one the work to be done, including air brake operations and taking time to switch back and forth would give a lot of interest for those so inclined. I can see this being a great industry especially for the modular railroader. Across two or more modules, you’d have the best of all worlds with action on the main, and then a lot of switching action on the modules.
Being self-contained the industry is a real winner and could be transplanted anywhere.
Resources
There are a couple of videos available below for you to get an idea of the action at Kensington.
In the second video you can see the operation under way with the switching in this case being handled by BL class # 32.
You can find out more about the locomotives using the resource links below:
If you have information that you can share about operations at the site, please let me know. I’ve found everything that I can about the site and its operation, but there is nothing like a driver or someone else knowledgeable of the site sharing what they know. Leave a comment, like and subscribe to the blog if that suits you.
Small layouts ‘can’ present a problem should the builder underestimate the impact of the types of industries chosen for the layout. For example, a grain elevator may have 20 car spots to be either loaded or unloaded. It sounds like a lot of work to get that grain elevator switched out. However, unless there’s specific switching movements required this job could well be long (as you wait for the first car to be loaded or unloaded, then move forward, and repeat the process over again) and could turn out to be very boring.
NOTE: There is an example of one such elevator in Melbourne, Victoria that I’ll share that proves the exception to the rule.
On the other hand, a single siding with say six spots, each having a specific commodity billed to the spot, can need more brain power and work to complete in a session. This may provide the answer those who are looking to add more play value in the game that we call Model Railway Operations.
Site 1: Spot order and small layouts [+ Link Here]
Recently on the Port Rowan blog, Chris Mears talked about this same issue. In this post he describes what simply the concept I mentioned above and gives some great references for you to take away and think about for those industries on your own layout.
I hope that you enjoy the read. If you do leave a comment for Chris. He loves them and answers every one.
Somewhere back in a previous post I am certain that I published a basic op session. Today I wanted to update that in light of the new layout design, as there is a pretty big change to both the ops plan and the layout since I first set track on plywood.
A Modified Op Session
An op session will start where ever the previous session stopped. You should keep in mind that I am aiming to have roughly one 30 minute operating session per night, at least 3 nights per week. I’d like more but the realities of work and family mean that aiming for 3 nights is achievable.
Assuming that a full day’s work (around 90 minutes odd) is planned for say a Saturday op session here’s how the work would be done.
The yardmaster will go through the electronic system (more about that later on) and determine what cars are due to be picked up and what inbound cars are due to be setout for the day. The YM then hands the paperwork off to the switch crew and goes about his business.
We pick up with the switch crew after they’ve already travelled out to the interchange, connected on, pumped up the air and begun their return back to the Industrial park.
Train arrives from interchange
Loco runs around the train on the arrival track and moves the train over to the classification 1 track
Cars are classified according to the switch list using the main, loop and the Class 2 track
The crew checks the pickups and setouts for industries and then sets about doing the individual jobs for each customer. In cases where there are multiple customers on a spur, the job is handled as a single job
Industries are pulled and setout as required by the switching documentation
The crew then returns outbound cars to the yard, for storage while other switching goes on for other customers (if any that day)
Once all of the industries for that day are switched all outbound cars are made up into a train (blocking is not required)
The final work for the day is to pull the outbounds to the interchange
The cars are set out, handbrakes applied as needed and the air bled off
The loco crew return empty handed to the yard, carry out any further trimming of the class tracks as needed, and
Run the loco back into the maintenance facility.
Here endeth the operating session.
As I said above this full operating session ought to take up about 90 minutes. Allowing the session to be broken down into shorter, easier to achieve 30 minute mini-sessions means I’ll be more likelt to play with my layout, and get more enjoyment from it.
Between sessions the paper work will be hung on clip boards off the front of the layout ready for me the next night.
Should I want to run a longer session I can do that and simply complete the previous sessions work as a part of that.
I did some measuring on the new track plan (version 3) today and the result is pleasing (at least to me). On the HVRR we use a XAF10 Railbox car as our standard measure for cars; These car’s measure 190 mm over coupler faces – that’s right on the 54′ and some change that a real car has for door spacing if it is recorded as a 50′ car. With the numbers in hand I tried a few calculations to see how everything fit.
Yard Tracks
With measurements now completed on all of the storage and “yard” tracks our holding ability on all tracks suggests that the:
Main (at 1400 mm) can clear 7 standard cars,
Loop (at 1500 mm) can clear 8 standard cars.
Classification track 1(at 1800 mm) can clear 9 cars ,
Classification track 2 (at 1300 mm) can clear 6 cars, and
The total on-track yard capacity is 30 cars (not including the interchange as I consider the interchange loadings to be a part of this number).
Yard Occupancy
I don’t want to flood the yard on any one day so I expect that the total yard occupancy at maximum will be 50% of the total – leaving me with 15 cars maximum. So that even with a full train of 9 cars coming in from the interchange I can use Class 1 & 2 to store all of the cars and leave the main and the loop free to work. More on this though below.
Industry tracks
On the main board there are two industries:
Industry 1 is 800 mm long and can manage 4 cars
Industry 2 is 1600 mm long and can manage 8 cars
Interchange track (at 2400 mm) can clear 9 cars plus the loco. The interchange track is considered an industry also.
The trackage on the base of the L are to be built based on an article in Model Trains International #58, page 106 by Bruce Petty. While this was essentially an article on scratchbuilding the Strongheart Packing Co. there was also a track diagram included. While I cannot post the magazine article here for you, I can point you to Bruce’s website which has the same information and track diagram (link here)
The current track layout in this area bounded by East 49th and E 50th Street is somewhat different from that of 25 – 35 years ago, this is reflected in the two images here:
Image 1: Block bounded by 49th & 50th Street, and Gifford To Corona Ave
This is an overhead view of the same block as in the article, but several of the buildings have been removed; specifically Union Malleable and Strongheart Packing. Otherwise the track for the most psrt seems to be intact.
Another overhead view showing a slightly different angle that puts the article map in perspective.
I’ll be leaving building’s in place at Ingle Bros. It is a nice, generic building, plain brick that will be easy to model. It will have the two car spots as on the plan. The Chase Bag Co will go. In it’s place I’m going to put a team track. This will ensure that I can have a range of cars in that spot, and in addition give a great view of the remainder of this section of the layout.
The other buildings will be changed slightly to give that 1970’s renewal look of tilt-up concrete construction so prevalent in Texas.
Industry occupancy
Just as for the yard, I do not want to flood the industry tracks with cars. There are two reasons for this:
I like that industries are not always blocked with cars – this is also very prototypical, and
I am aiming at maximum to have industries be 50-60 percent occupied
Thus the total car numbers of the main board will be:
Industry 1 holds on average 2 cars with a maximum of 3 cars
Industry 2 holds on average 4 cars with a maximum of 5 cars
Interchange holds on average 5 cars (rounded up from 4.5) to 7 cars.
As noted earlier it can clear up to 9 cars at any one time if needed; this ensures that the interchange and the yard tracks should never be flooded with cars to stop the operations of the railroad.
The industrial park (bottom of the L) boards will hold on average 7 cars using the same occupancy rate. In total then the maximum cars in and out of the layout (should all of the occupied spots be switched on one day) would be 17 cars. Luckily that is not going to happen because these car movements would be spread over 6 days.
I am hoping the average will be in the range of 4-5 cars per session. This meets my goal of a short switching session, but with plenty of interest for me as the crew. More on this later.
I wanted to show my working (as my Math teacher always encouraged me to do) on the layout design as it evolves to meet my needs. I was not happy with the way the original design performed when I looked at the yard throat design. There was an ‘irksome’ separation between the mainline and the branchline running into the future Industrial park extension. Image 1 below, shows my attempt to fix that issue; a simplified version of the first track layout.
Image 1: Take 2 on the layout design
The throat area is the set of switches around the Interchange track and the branch out to the rest of the industrial park. In mock operating sessions the biggest issue I had on the fist design was the lead out to the rest of the industrial park had crept down quite a way onto the upright of the L shaped boards. Keep in mind here that the other boards are not yet attached to the three boards in the image.
Additionally, I wanted to have a better yard throat, that was easier to switch through and took up less space. After due reflection, the layout just didn’t look right for a small, smart industrial line with the smarts to build their own industrial park out of a couple of abandoned branch lines. Thus we arrive at version 3.
Image 2: Take 3 of the layout design
First there’s a better use of space,and visual appeal (to me anyway) with the long classification track #1, and the maintenance lead / class track # 2 being at the front end of the board.
All of it coming direct off the old main (now the interchange track). It simply feels better, and right in a way that the previous versions did not. I’ve run a quick thought exercise ops session on the new layout, and it also makes it easier to do business on the new layout. I’ll post the results of that a few days in the future once I have some other modelling work that I have to complete done.
On reflection I will be moving the switch (currently a Wye that will be replaced with a left #5) further back toward the camera to extend the run-around on both the main and the loop. This will stop just short of the road overpass and ensure that a loco can pull clear of the switch to allow the run-around move to take place. Additionally it will allow the
That’s it for me at the moment. Talk to you all later. If you have any questions let me know.
All of last week I was sicker than could be with the current Ballarat flu bug. I am almost over it just in time to see the cooler Autumn weather really kick in. As a result of the dreaded lurgy I did not feel in the mood to model or post or do anything beyond making a buck. The next few posts are a catch up from the last week and should bring me back up to speed.
With the current layout build under way, I’ve looked about for inspiration for the scenic treatment. In both the model and the prototypical sense I’ve found inspiration for the look as well as the overall design. Today’s site is a source of my inspiration. I hope that you enjoy looking it over as much as I have.
Trevor’s S Scale Port Rowan layout has been featured here before. Before this S Scale masterpiece there was an HO Scale masterpiece – The Peterboro Project. In 2006 he and a friend, intrigued by the Free-mo modular standard, decided to build a module.
Not just any module though, this was a complete layout module set, that could then be joined to other modules with like-minded Freemo modellers. While the layout itself is fantastic, the experiment did not work out for Trevor and his friend. The layout .
However, the pictures of the layout still exist, and are very worthwhile to review.
Andrew's Trains 